Archetype AI

Ingests heterogeneous sensor streams (temperature, humidity, pressure, motion, vibration, etc.) and applies machine learning-based fusion algorithms to correlate signals across multiple sensors, extracting contextual patterns that would be invisible in siloed analysis. The system normalizes disparate sensor protocols and sampling rates into a unified temporal framework, enabling cross-domain pattern recognition rather than treating each sensor independently.

Processes incoming sensor data streams with sub-second latency using pre-trained ML models deployed at the edge or cloud, detecting deviations from learned normal behavior patterns. The system maintains a rolling baseline of expected sensor behavior and flags statistical outliers, sudden shifts, or pattern breaks as anomalies, with configurable sensitivity thresholds and suppression of cascading false positives from correlated sensors.

Analyzes historical sensor patterns and equipment failure events to train models that predict the probability and estimated time-to-failure for assets. The system ingests maintenance logs, failure records, and sensor data to learn which sensor signatures precede failures, then scores current equipment health on a continuous risk scale (0-100) with projected failure windows. Incorporates remaining useful life (RUL) estimation using degradation curves learned from historical data.

Transforms raw sensor data, anomalies, and predictive scores into human-readable narratives and structured reports using natural language generation. The system contextualizes technical findings (e.g., 'vibration increased 40%') into business-relevant insights (e.g., 'bearing degradation detected; recommend replacement within 2 weeks to avoid unplanned downtime'). Generates executive summaries, detailed technical reports, and actionable recommendations tailored to different stakeholder roles (operators, maintenance managers, facility directors).

Accepts sensor data from diverse sources (MQTT brokers, HTTP APIs, Modbus, OPC-UA, proprietary IoT platforms) and normalizes heterogeneous data formats into a unified schema. The system handles protocol translation, timestamp synchronization across sensors with different clock sources, unit conversion (e.g., Celsius to Fahrenheit), and data quality validation (detecting missing values, out-of-range readings, duplicate timestamps). Supports both real-time streaming and batch historical data imports.

Routes detected anomalies and risk events through a rule engine that suppresses false positives, correlates related alerts, and escalates based on severity, duration, and business context. The system can suppress alerts during known maintenance windows, combine multiple related sensor anomalies into a single incident, and escalate alerts to different teams (e.g., shift operators → maintenance manager → facility director) based on severity thresholds and time-of-day. Supports custom notification channels (email, SMS, Slack, PagerDuty) and acknowledgment workflows.

Provides interactive visualizations of equipment health, sensor trends, and predictive scores with drill-down capabilities from facility-level summaries to individual asset details. Dashboards display real-time sensor data, historical trends, anomaly timelines, and risk scores with configurable time windows and filtering. Supports custom dashboard creation for different stakeholder roles (operators, maintenance managers, executives) with role-based access control and data visibility restrictions.

Provides transparency into which sensor readings and features most strongly influence anomaly detection and failure risk predictions. The system generates feature importance scores showing which sensors or combinations of sensors drive each prediction, and produces counterfactual explanations (e.g., 'if vibration were 10% lower, risk score would drop from 75 to 45'). Supports SHAP values, permutation importance, and attention-based explanations depending on the underlying model architecture.